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Lean Thinking: Banish Waste and Create Wealth in Your Corporation
 
 
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Lean Thinking: Banish Waste and Create Wealth in Your Corporation [Paperback]

James P. Womack , Daniel T. Jones
4.7 out of 5 stars  See all reviews (15 customer reviews)
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Product details

  • Paperback: 384 pages
  • Publisher: Free Press; New edition edition (7 July 2003)
  • Language English
  • ISBN-10: 0743231643
  • ISBN-13: 978-0743231640
  • Product Dimensions: 22.6 x 15.2 x 3 cm
  • Average Customer Review: 4.7 out of 5 stars  See all reviews (15 customer reviews)
  • Amazon Bestsellers Rank: 3,348 in Books (See Top 100 in Books)
  • See Complete Table of Contents

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Amazon.co.uk Review

Following on from their book, The Machine that Changed the World, Womack and Jones have developed their ideas further with Lean Thinking. This book is aimed at any manager interested in sustaining growth within their industry. They define "lean thinking" as the elimination of unnecessary waste in business, and by outlining the principles and applications of this they link their theories to value for the customer.

Womack and Jones demonstrate the effectiveness of their approach through their research in both the U.S. and Europe. Citing examples from both simple and complex manufacturing processes, and from traditional technologies to high-tech companies, they show how their theories have been put into action.

They develop their ideas further by suggesting the application of lean thinking to the whole product cycle, from suppliers to customers. Taking the travel industry as an example, the authors show how their methods could eliminate long queues and waiting times for customers.

Based on the belief that companies should compete against perfection rather than each other, Lean Thinking provides a valuable new insight into methods of production management. And by applying the theories outlined in this book, managers across all sectors of the economy will be able to reduce waste and increase profitability. --This text refers to an out of print or unavailable edition of this title.

Product Description

The authors claim to show how lean thinking with a new definition of value can breathe life into a company or economic activity, doubling productivity and sales whilst stabilizing employment, by providing a step by step plan based on in depth studies of fifty lean companies around the world.

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Customer Reviews

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33 of 33 people found the following review helpful:
5.0 out of 5 stars Good Conceptual Overview of Eliminating Waste in Producing, 28 May 2004
By 
Donald Mitchell "Jesus Loves You!" (Thanks for Providing My Reviews over 110,000 Helpful Votes Globally) - See all my reviews
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Unlike most cost-reduction books, Lean Thinking has a strong conceptual underpinning for thinking about improving your operations. The authors move beyond the narrowest application of the lean manufacturing model (the original Toyota system) to explore key concepts like value (what do the customers want? as opposed to what do they choose from the limited options we give them?), flow (continuous production is faster and more efficient than batch processing), pull (letting immediate demand determine what is produced rather than sales projections), and perfection (thinking through the ideal way to do things, rather than just improving from where you are today somewhat). Providing this conceptual framework makes it easier to understand the benefits of operating a lean enterprise. People who did not understand the message in Direct from Dell would find Lean Thinking to be a useful framework.

One of the strengths of this book is that it is deliberately full of examples of companies which took traditional methods in existing plants and converted them into lean operations. I know of no other set of case histories half as useful on this subject.

The key limitation of this book is that most people new to lean manufacturing would not be able to implement solely using the book as a guide. The conceptual perspective, while being uniquely valuable, leaves the inexperienced person with few guideposts. Some of the key requirements are simply described as "get the knowledge" and so forth. As a follow-up, I suggest that the authors team with those who have done this work and write a hands-on guide. Much more benefit will follow.

If you are interested in understanding how a new business model of how to provide your products and/or services might work and what the benefits might be, Lean Thinking is a good place to start. Most executives and operations managers have never seriously considered going from batch to cell-based production. This will open your eyes to the potential.

Based on my many years of experience with improving business processes, you will actually need to go visit some of the companies cited to fully understand the issues and what must be done. I know that visits to Pratt & Whitney can be arranged and are very insightful. You might try to start with that one.

One area may turn you off. The cited examples moved forward pretty ruthlessly. That may not be your cup of tea. You may be reminded of some of the early reengineering. My own experience is that such changes can be done in a more positive and constructive way. Stay open to that possibility as you read the cases. They basically all use command and control to create more flexibility. You can also use other methods like those encouraged in The Soul at Work and The Living Company to create these kinds of results. Keep that in mind.

I recommend that everyone who uses batch and sequential operation methods read this book. It will open your eyes to great potential to grow faster and more profitably.

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10 of 10 people found the following review helpful:
5.0 out of 5 stars Inspiration for Lean, 1 Oct 2002
It is now nearly three years since I first read this book and it's message is as valid today as it was then.

In an easy to read style it sets out the steps taken by different people as they first faced a looming crisis and then journeyed down the road to Lean and reaped the success that was achieved by their hard work.

For any manager or improvement agent it is an excellent introduction as it tells the stories of several companies from different industries and dispells some of the myths of Lean.
For me it has been an inspiration as I now work educating and helping companies implement Lean as described in this book.

One thing is certainly true, survival is optional, and as this book shows with Porsche, a big name and fantastic quality are no defence if you can't keep your costs down. Lean methods saved them and it can do the same for your company, you need to be convinced? Read Lean Thinking, I still dip into it on a regular basis!

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4 of 4 people found the following review helpful:
5.0 out of 5 stars Excellent book, a must for managers who wish to suceed., 5 Feb 2000
By A Customer
An excellent book to follow on The Machine That Changed The World, this concentrated on the stories of some very different businesses and how they used the 'Lean' manufacturing principles to improve the way they do business. The stories of these companies served to illlustrate how Mass production is not the answer to the modern customer driven business. The way forward for the manager of the future is to embrace the concepts of lean, reduction of waste, produce what the customer wants, when he wants it and at a reasonable cost whilst making a profit. This book illustrates how to achieve these things and more, but for the manager a change in mindset is shown as the major stumblng block to success. If there is one message from this book for the Western industrial world it is the dire warning that those who do not change will be left behind. I was inspired by this book, you will be too.
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